Manufacturing & Capacity

66,000 m² of allied production floor.

Heartwork consolidates three specialist manufacturers in Shandong Province, giving us the raw capacity to serve major infrastructure programs without outsourcing critical work.

Pipe yardContainer loadingFloatsRubber hoses
2M+ m
Rubber hose / year
15,000 t
HDPE pipe / year
100,000
Float sets / year
3
Integrated bases
Partner Facilities

Three bases. One supply chain.

Dongying
Rubber Hose

Dongying, Shandong

Steel‑cord reinforced dredging suction and discharge hoses. Capacity: 2M+ standard meters per year.

40,000 m²
Production floor
Dongying
Shandong Province
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The Production Stack

Five checkpoints between order and port

01
Raw material control
Traceable batches of NBR, SBR, HDPE and MDPE — sourced from tier-one Chinese and imported suppliers.
02
Automated production
CNC extrusion, calendered ply layup, hydrostatic testing and inline wall gauging on every hose and pipe.
03
Independent QC
Third-party lab certification for tensile, adhesion, aging, ozone and hydrostatic burst per your standard.
04
Export packaging
Shrink-wrapped, palletised, and container-optimised loading — including 40'HQ and open-top logistics.
05
Global logistics
FOB Qingdao / Shanghai / Ningbo, with door-to-port arrangement across major shipping lines.
Machinery On Floor

The tools behind every meter

CNC hose calendering lines
Multi-ply calendered rubber layup with tension-controlled ply application, up to DN1200.
Steel-cord spiral machines
High-tensile wire embedded at engineered pitch for suction vacuum + slurry pressure.
HDPE extrusion trains
DN200–DN1600 PE100 pipe extrusion with inline wall gauging and cooling baths.
Rotational float moulding
Rotomoulded HDPE floater shells with foam or air core, in DN200–DN1200 sizes.
Hydrostatic test rigs
Programmable burst and hold-pressure testing to your project spec, batch-logged.
40'HQ container loading bays
Optimised container loading with pre-approved lashing plans and export packaging.
Manufacturing FAQ

How we build, answered

Yes. Hydrostatic, adhesion and burst tests can be scheduled for client or third-party witness (SGS / BV / TÜV). We coordinate the visit and provide safety induction on arrival.

Absolutely. For unusual media (aggressive slurries, high temperatures, food-grade requirements) our engineering desk co-develops the rubber compound or HDPE grade with our raw material suppliers.

Every batch carries a lot code linking back to raw material certificates, mixer records, cure logs and QC results. That paperwork ships with the goods.

Photograph and log the lot number. Our QC team reviews within 48 hours; qualifying warranty claims are replaced from stock and re-shipped at our cost.

Yes. Open-top and flat-rack loading for oversize DN, bagged floaters for LCL, and IPPC-treated pallets for regulated destinations are all standard options.

Want to visit a partner factory?

We regularly host client audits and pre-shipment inspections at our Shandong facilities. Let's plan yours.